Before doing anything drastic just double check that the converter is slide on ALL the way, this time try to rotate the converter as you are doing it. I put in an auto tranny on a Mazda3 and had the same problem. The converter will slide on and feel like it's in all the way but not really. I had to rotate the converter and wiggle it around then it slide in another half inch or so and that was all it needed. Just a thought!
Instrument Cluster and Speedometer Repair